How To Test Evaporator Temperature Sensor? By Sensor Diary

The evaporator temperature sensor is a critical component of the air conditioning system in vehicles. Its primary function is to monitor the temperature of the evaporator coil and ensure that the system is regulating the amount of refrigerant flowing through it. When the sensor fails or malfunctions, it can cause issues with the performance of the air conditioning system. 

Therefore, it’s important to know how to test the evaporator temperature sensor to diagnose any potential problems. In this article, we will outline the steps you can take to test the sensor, ensuring your air conditioning system is functioning correctly and providing comfort during those hot summer months.

Table of Contents

How does the evaporator temperature sensor work?

An evaporator temperature sensor is a device that measures the temperature of the evaporator in an air conditioning system. The evaporator is responsible for removing heat and humidity from the air inside the vehicle, and the temperature sensor is a crucial component in regulating the amount of refrigerant flowing through the evaporator to maintain the desired temperature.

The evaporator temperature sensor works by using a thermistor, which is a resistor that changes its resistance value in response to changes in temperature. The sensor is connected to a control module, which reads the resistance of the thermistor and calculates the evaporator temperature based on the resistance value.

As the temperature inside the evaporator changes, the resistance of the thermistor changes as well. This change in resistance is measured by the control module, which adjusts the flow of refrigerant through the evaporator to maintain the desired temperature.

How To Test Evaporator Temperature Sensor? Step By Step Guide

here’s a step-by-step guide on how to test the evaporator temperature sensor:

Step 01: Check the Sensor’s Wiring

  • Locate the evaporator temperature sensor in your vehicle. It’s usually mounted on the evaporator housing or near the expansion valve.
  • Inspect the wire connections leading to the sensor. Make sure they are securely attached and not loose.
  • Check for any signs of damage or corrosion on the wiring. If you see any issues, you may need to replace the wiring.
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Step 02: Use a Multimeter

  • Set your multimeter to measure resistance (ohms).
  • Disconnect the sensor from the wiring harness.
  • Touch the multimeter’s probes to the sensor’s terminals. Take note of the resistance reading on the multimeter.
  • Compare the resistance reading to the manufacturer’s specifications. If the reading is not within the specified range, the sensor may need to be replaced.

Step 03: Test the Sensor’s Voltage

  • Set your multimeter to measure DC voltage.
  • Reconnect the sensor to the wiring harness.
  • Start your vehicle’s engine and turn on the air conditioning system.
  • Touch the multimeter’s probes to the sensor’s terminals. Take note of the voltage reading on the multimeter.
  • Compare the voltage reading to the manufacturer’s specifications. If the reading is not within the specified range, the sensor may need to be replaced.

Step 04: Check the Sensor’s Signal

  • Connect a scan tool to your vehicle’s OBD-II port.
  • Follow the instructions on the scan tool to read the sensor’s signal output.
  • Compare the signal output to the manufacturer’s specifications. If the reading is not within the specified range, the sensor may need to be replaced.

By following these steps, you can diagnose any potential issues with your evaporator temperature sensor and determine if it needs to be replaced.

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What happens if the temperature sensor is not working?

If the evaporator temperature sensor is not working, it can cause issues with the performance of the air conditioning system, such as:

Reduced Cooling:

If the temperature sensor is not working, it cannot accurately measure the temperature inside the evaporator.

As a result, the control module may not be able to adjust the flow of refrigerant through the evaporator to maintain the desired temperature. This can result in reduced cooling efficiency and less effective cooling.

Increased Humidity:

If the temperature sensor is not working, it can cause the evaporator to freeze up, which can lead to increased humidity levels inside the vehicle. 

Freezing can occur when the control module is unable to regulate the flow of refrigerant through the evaporator correctly.

Faulty Control Module:

If the temperature sensor is sending incorrect readings to the control module, it can cause the control module to malfunction. 

This can result in a range of issues, such as reduced cooling efficiency, increased humidity, or even damage to the air conditioning system.

Increased Wear and Tear:

If the temperature sensor is not working, it can cause the air conditioning system to work harder than necessary. This can lead to increased wear and tear on other components of the system, which can result in more frequent repairs and a shorter lifespan for the system.

Overall, if you suspect that the evaporator temperature sensor is not working, it’s important to test and replace the faulty sensor to ensure the proper functioning of the air conditioning system.

How do you fix an evaporator temperature sensor?

Fixing an evaporator temperature sensor depends on the specific issue with the sensor. Here are some steps you can take to fix a faulty evaporator temperature sensor:

Check the Wiring:

Check the wiring leading to the sensor for any signs of damage or corrosion. Make sure the wiring connections are secure and not loose. If there is any damage to the wiring, you may need to repair or replace it.

Clean the Sensor:

If the sensor is dirty, it may not be reading the temperature correctly. Clean the sensor with a soft cloth and a mild cleaning solution. Be careful not to damage the sensor while cleaning it.

Replace the Sensor:

  • If the sensor is damaged or malfunctioning, you may need to replace it. To replace the sensor, follow these steps:
  • Locate the sensor in your vehicle’s air conditioning system.
  • Disconnect the wiring harness from the sensor.
  • Remove the sensor from its mounting location.
  • Install the new sensor in the same mounting location.
  • Reconnect the wiring harness to the new sensor.

Test the System:

After fixing the evaporator temperature sensor, it’s important to test the air conditioning system to make sure it’s working correctly. 

Run the system for a few minutes and monitor the temperature and humidity levels. If the system is still not functioning properly, you may need to troubleshoot other components of the system or seek the advice of a professional mechanic.

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